STEP 1: Using a circular saw and straight edge, cut your ½” plywood to size. In this case, we decided to make the sign 14” x 14”.

STEP 2: Using a mitre saw, cut the four pieces of 2x2 that will make up the four sides of your sign frame. In this case, because the sign was 14” x 14”, we cut two pieces at 14” (sides) and two pieces at 18” (top & bottom).

STEP 3: Lightly sand your plywood and frame parts. Be sure to soften all sharp edges.

STEP 4: Paint the front of your plywood using Rust-Oleum Chalked Ultra Matte Paint in Linen White.

Notes:

1. For a solid finish, apply a second coat once the first has dried. For a distressed finish, sand lightly with a medium-grit sandpaper once dry.

2. For an additional distressed feel (as done here), very lightly wipe a small amount of your favourite Varathane stain across small sections of your workpiece.

STEP 5: Stain your four frame pieces with your choice of Varathane Ultimate Wood Stain. In this case, we used Briarsmoke.

STEP 6: Cut a stencil with your choice of wording and apply it over the painted plywood. Be sure to cover all other exposed areas of the sign to protect it from overspray.

STEP 7: Apply a light, even coat of Painter’s Touch Ultra Cover Paint (in this case we used Flat Black) to your stencil.

STEP 8: Apply a coat of Rust-Oleum Chalked Protective Topcoat in Matte Clear to your sign.

STEP 9: Attach the frame to your sign using wood glue and clamps.

STEP 10: For added protection, apply 2-3 coats of Varathane Triple Thick One Coat Clear Finish to your frame. Be sure to sand lightly with a fine-grit sandpaper between coats.

STEP 11: Attach hanging hardware to the back of your sign.

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